Discussion about this post

User's avatar
Luca Gattoni-Celli's avatar

I don't think I've ever clicked faster on a blog post

DougAz's avatar

Here is a significant factor missed by all.

You need to separate the fixed batch setup costs from variable cost.

In automotive manufacturing, you make one setup cost for thousands to hundreds of thousands of materials, parts, components, subassemblies, and final assembly. Examples like setting a tool in a press and making the next 10,000 to a million components. Stamping dies for connector brass for example. Steel and plastic dies.

In housing construction, there are more setups than continuous production steps. Every measure, cut, carry and place.Think about how many unique and non reproducible steps go into building a house.

The breakeven in variable cost analysis comes when enough units at say 30% contribution margin meet the fixed (setup cost) and then cash flow is positive.

You can back out the fixed setup cost. Get a price for 1, 10, 50, 100. Plot. The 0 unit slope is approximately the fixed setup cost. Thats why volume matters to get lower cost.

Construction hasn't figured it out. Albeit factory substructures and "manufactured homes" get into that direction.

19 more comments...

No posts

Ready for more?