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Brad's avatar

From a layman: this was fascinating to read. So clearly constructed and interesting. Thank you!

depletedUranium's avatar

The rise of mini-mills like Nucor in the '80s and '90s was ignored by the lame-stream media of the day. Also, Nucor was a non-union shop, so they were often equated to insect-life by labor sympathetic journos.

Tian Wen's avatar

The irony is that Nucor has a solid profit sharing program with its employees. In 2022 they paid close to $1B to their 31,000 employees, which translates to over $30k per employee.

Michael Mullany's avatar

I remember reading "American Steel" in the 1990's - the story of Nucor's establishment. It was a pretty big seller if I remember.

AJE's avatar

When I read Tadeusz Sendzimir's biography (Steel Will) it said the same stuff about the postwar US steel industry ignoring efficiency and only building more capacity. Apparently in the 1950's-1960's Sendzimir was selling their rolling mills like hotcakes to the Germans and Japanese, while the big US steel producers mostly ignored it. Andy Grove's phrase is true in many areas, "Success breeds complacency. Complacency breeds failure. Only the paranoid survive."

Kaleberg's avatar

In 1968, my 9th grade social studies teacher explained that the US steel industry was flubbing it by failing to adopt the basic oxygen furnace. (I only recently found out that it's called "basic" because the heating chamber is lined with alkali materials.) After World War II, US industry management got fat and lazy. The steel industry paid for it as did the the automotive industry. By 1968, Volkswagen had managed to bite off 10% of the automobile market selling their weird looking cars and minivans.

Right now, the US is holding on to the high end processor market thanks to heavy government subsidies, but we've seen Intel fall way behind the curve. Management there never recognized the increasing importance of minimizing power consumption for portable devices. We've seen Boeing completely melt down despite massive subsidies. It's like, once again, watching Kodak ignore and belittle digital photography or GM and Ford dismiss the fuel efficient, easy to repair Beetle.

IBM in its day was noted for its slow rate of innovation. A lot of this was the corporate need for backwards compatibility. For most of a decade, the primary use of IBM 360 processors was to emulate IBM 1401 processors. IBM at least had a good excuse for moving slowly. The usual impediment is that innovation is risky and much more expensive than lobbying or union breaking. One can create a lot of shareholder value by ignoring the future. The trick is to bail out in time and let others pick up the pieces.

P.S. No article on steel is complete without a reference to Smil's "Still the Iron Age", his wonderful, technical history of iron and steel making.

Pan Pannerson's avatar

protectionism only really works when your government is results-oriented and chooses to protect "national champions" from being snuffed out by foreign competition. instead, every new world regime from canada to argentina prefers to tariff and redirect those funds to well-connected cronies. the end result is paying people to make garbage and sliding into irrelevance.

Kaleberg's avatar

Historically, protectionism works very well. Every developed nation has relied on it. It's a major tactic from Friedrich List's early 19th century playbook and it still works today. In every case, there were well connected cronies who made out like bandits. If you pay attention to the throwaway one-liners in Korean sitcoms, for example, and you'll have a different view of the chaebois and the Koran miracle.

As you say, the government has to be results oriented, so it can accept a fair bit of what Tammany Hall called honest corruption, that is, corruption that gets results. It's one thing if the money just gets wired to a Swiss bank account. It's another if some well connected people get rich as long as they get the job done. I wouldn't be worrying about people making garbage either. Sure, we're wasting money producing corn ethanol, but we've wasted money on stupider things, and some of those things have been long term winners.

Pan Pannerson's avatar

meanwhile 1960s UK industrial policy was to spend whatever was left in their coffers so vastly uncompetitive can buy raw materials and make products nobody wants

Peter Gerdes's avatar

My understanding is that studies of buisnesses basically reveal this lack of innovation is true of almost all large companies.

Basically, Innovation comes primarily from startup competitors or from companies that are desperate because they are about to be undercut by competitors.

Dallas E Weaver's avatar

The long term impacts of lack of innovation are institutional death. It had stayed alive as an institution by capturing political advantage. Is Intel going the same way?

Tmitsss's avatar

Darlington SC is located on the coastal plain. It doesn’t have iron ore, coal or access to hydro electric power. It does have junk cars and access to nuclear power. NUCOR built a successful steel mill there providing steel and good paying jobs.

Justin Gurr's avatar

This was a great article; thank you! Here in Canada we see this mentality in basically every industry where "protect the Canadian company from foreign competition" is seen as more important than innovation and efficiency.

Niels Harksen's avatar

Good article, thanks for writing!

The fact that US steel has been declining for a century and still exists speaks for its immense size and power in the beginning.

The story really makes me wonder what other companies are a hindrance to innovation due to their market power, especially in tech.

John Henry's avatar

Andrew Carnegie supposedly said "We cannot control our price. That is decided by the market. We can only control cost."

Brian Smith's avatar

This was a great article - thanks for taking the time and effort to write it.

Your conclusion, "Arguably, US Steel has been a disappointment since the day it was formed." is one of the most brilliant, insightful things I've read in the area of business writing.

ShabuShabu's avatar

Fascinating summary, especially for anecdotal insight into the behavior of big companies as they pass from mature to sclerotic.

Do you think regulatory capture and political games are _actually_ cheaper than investing in long-term innovation? I get the impression that it's pretty expensive to do heavyweight political lobbying since you have to interface at many levels of government. Lots of staff, etc. Or are politics just easier for the kind of people who (seemingly inevitably) end up in charge of super corps like US Steel?

Also, is this kind of "all in on regulatory catch-and-extract" strategy particular to that time of American history? I work for a big-5 tech company and while the whole beast certainly isn't "nimble" and we do plenty of politics, we still make very big bets on new verticals that are at minimum major expansions of our existing tech in ways that our competitors -- big and small -- haven't tried yet. Definitely not "No invention, no innovation"... or maybe we're just not old enough yet.

Maxi Gorynski's avatar

A very good piece. It amazes me in light of the availability of testaments like these that anyone can seriously argue for the benefits of monopolism. It’s patently clear that monopolism, indeed maybe even consolidation itself, is psychologically aligned to so many things - risk aversion, politicisation, regulatory capture, wielding scale to bully smaller fry, reserving surplus from consumers instead of passing it on to them - that kneecap economies and turn live players dead.

The lesson inevitably distills down to this: if you decide to run a company - beware scale.

Seth Miller's avatar

Great piece. One surprise for me was the first graph of the post, which showed the price of steel over time. That graph shows the industry got almost no benefits from learning or scale in the past 125 years. But you have previously published that a learning curve existed for labor in the steel industry, and others have published that one existed for energy. So why have real prices not dropped?

John Henry's avatar

"American Steel" is a great read. It focuses on Nucor and the building of the first continuous casting mill in the us.

Also lots of generally interesting background on the us and global steel industry.

Michael Magoon's avatar

An excellent history of one of the most important corporations in world history.

Thomas Murton's avatar

This is the first article I have read that actually gets it right. I appreciate the effort and time put in to researching the important details.